The Freudenberg Group, a global technology group with 48,000 employees in some 60 countries, develops leading-edge technologies, and excellent products, solutions and services for more than 30 market segments. Freudenberg & Co. Kommanditgesellschaft, with its Headquarter in Weinheim, is the strategic parent company of the broadly diversified Group. Freudenberg Medical is a leading global manufacturer of components for medical devices, complex catheter systems for minimally-invasive surgery and total solutions for the biotech, healthcare and pharmaceutical industries.

Senior Project Engineer - Injection Molding
Must have experience with Plastic or Silicone Injection Molding and hand-on ability to launch new medical devices into manufacturing

Your tasks

  • Responsible for On-Time Completion, Quality, and Cost Targets associated with the Implementation of New Injection Molds into Production.
  • Interfaces with customers and suppliers on project matters, mold and fixture design, validation, and product quality issues,
  • Coordinates the Process Validation of both Thermoplastic and Silicone Injection Molds working with Process Engineering/Quality – responsible for Final Validation of Product
  • Responsible for ensuring Design for Manufacturability – advises customers on required mold/part design changes
  • Prepares complete and accurate records of assigned project activities per the established Quality System and Validation Guidelines
  • Creates Procedures, Work Instructions and Protocols as required
  • Plans and organizes project time lines for assigned projects using established Project Management tools.   Advises management of any cost/delivery related issues for assigned projects.
  • Conducts regular project meetings with customers and internally, publishes timely project updates, and follows-up continuously on all open critical path items
  • Conceptualizes and develops lean manufacturing processes for new and existing business opportunities, which may include new and/or modified plant, equipment and process needs
  • Coordinates Tooling Build (NOT Part Design) working with both external and internal Injection Mold Makers to ensure an optimized injection molding process can be achieved.
  • Improves productivity and reduces scrap/reject rates through automation, tool/process improvements, effective training of production personnel and process enhancements

Our expectations

  • Bachelor’s degree in a related technical field such as Mechanical Engineering or Plastics Engineering
  • Minimum 8+ years working as a Tooling/Process/Project engineer in Injection Molding along with demonstrated project management skills managing engineering projects
  • Experience with automation, packaging, and assembly of components
  • Previous experience in a manufacturing environment
  • Working knowledge of engineering terminology and technical experience with injection molding of thermoplastics, processes, tooling and validation protocols.
  • Strong customer/supplier/vendor communication and follow-up skills
  • Knowledge of CAD  in 2D dimensioning and tolerancing and Solid Works
  • Working experience with Lean manufacturing concepts and implementation with a continuous improvement mindset to support our GROWTTH program.
  • Metric driven – proven success in meeting project completion dates and cost targets vitally important in an extremely dynamic environment
  • Ability to manage risks and make business decisions
  • Exceptional attention to detail in a collaborative and team driven environment
  • Demonstrated oral and written communication skills, and presentation skills 
  • Familiarity with statistical problem solving techniques
  • Working knowledge of Validation (IQ/OQ/PQ)

Preferred Qualifications:

  • Silicone injection molding

Freudenberg Medical is a global leader in medical contract manufacturing; we offer the following services for medical device, pharmaceutical and IVD clients worldwide − product design and development, silicone and thermoplastic molding and extrusion, complex catheter systems, assembly, packaging, and engineering services.

For nearly 30 years, medical device and healthcare companies around the world have looked to Freudenberg Medical to make a difference as the custom manufacturer medical industry leaders can trust. We operate FDA-registered, ISO 13485 certified medical device facilities with Class 7 & 8 cleanrooms.

Location: Beverly, MA

We are currently hiring for a Sr. Project Engineer – Advanced Injection Molding who is:

  • Hands-on in a dynamic small shop environment where everyone is challenged by rolling up their sleeves to develop and implement solutions for our customer.
  • Responsible to execute new Injection Molding programs in support of quoting and launching new business opportunities through cross-functional teams into manufacturing.
  • Self-motivated and thrives in a fast –paced, team-driven, “lean” systems environment, where every day brings new projects and challenges.

It’s an exciting time to work at Freudenberg Medical. We know our ability to succeed depends upon the people we employ. Leading-edge technology, the highest standards, and outstanding people make Freudenberg Medical the employer of choice in this industry. We offer a competitive salary plus a full range of benefits including medical, dental and vision insurance, as well as 401K Match.

Do you have any questions?

Freudenberg Medical
Rachel Peterson ∙ Human Resources ∙ 1110 Mark Ave ∙ 93013 Carpinteria, CA ∙
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